YOU CAN MAKE AN O-RING!

Four easy steps to fabricate an O-Ring to the exact size you need.

  • Measure length of cord and mark with marking instrument supplied, leaving 1/2" excess at end of cord. Place ends in cutting guide.

     

  • Cut cord and apply bonding liquid: Insert clean razor blade supplied into cutting guide slot and apply firm pressure downward. Remove cord, keeping cut surfaces clean. Apply a small amount of bonding liquid by dipping ends into liquid and allow to dry (until dull).

  • Set cord into mold: Insert first end of cord half way into mold and lock with screw clamp. Pull to test that cord is firmly locked. Place other end of cord into mold and apply light pressure, forcing both ends together. Lock with screw clamp, being sure to align ends accurately.

  • Vulcanize and cool: After placing top of mold in position, slide mold onto heating element. Set heater to high and leave die on for 13 minutes, then set to low for 7 minutes. Turn off heater and quench die in cooling pan. When cool, remove locks and mold top. Pull out new O-Ring and resume production.

IT'S THAT FAST AND EASY TO MAKE QUALITY O-RINGS!

Uses and Applications for the O-Ring Kit

Continuous value engineering over the past years and the development of a proprietary Viton 2-part bonding liquid with extended shelf life, has produced a kit that forms a professional, permanently bonded O-Ring of equal original quality in a matter of minutes.

Assure your operation the following advantages:

  • Produce O-Ring for static and dynamic seal in less than 20 minutes
  • Meets all in-plant standards for emergency replacements. Avoids Costly Down-Time
  • Eliminates the need to change out "sticky kit bonds", eliminating costly mechanical disassembly and reassembly.
  • Reduces inventories of standard and special sizes
  • Guaranteed results

Industrial Fields Include:

  • Air Conditioning
  • Pipe Lines
  • Water & Waste
  • Petroleum
  • Petrochemical
  • Aerospace
  • Marine
  • Hospitals & Institutions
  • Pharmaceutical
  • Food
  • OEM Equipment
  • Pulp & Paper

Applications Include:

  • Vacuum Pumps & Seals
  • Hatch Covers
  • Reactor Vessels
  • Large Process & Pipeline Valves
  • Compressors
  • Bearings
  • Engines
  • Autoclaves
  • Special Process Equipment
  • HVAC
  • Vacuum Furnace Seals
  • Pultrusion Sealant

Whatever your bonding and sealing requirements are, come to Vulcanizer, LLC - the distributor of Brooks Tech O Ring Kits, for expert solutions and prompt service.

Viton is a registered Trademark of E.I. DuPont

O RING & GASKET VULCANIZING KITS

FOR VULCANIZING

  • • Viton
  • • EPDM
  • • Silicone
  • • Buna N
  • • Neoprene
  • • Nitrile

O RING KITS

1196E O RING VULCANIZING KIT - (INCH) 0.070" to 0.50" die. Kit includes:19" tool box, aluminum work board, cartridge heater (120 or 240 VAC - 100 Watt). On/Off and Hi/Low control knob, one (1) 8-Position vulcanizing die with built-in cord cutting jig (integral in die body), utility knife, marking pen, glove, cooling pan. Inch sizes in Die include 0.070" 0.103" 0.139" 0.210" 0.275" 0.312" 0.375" 0.50" 
1196M

O RING VULCANIZING KIT - (METRIC) 1.6mm to 5.7 mm. Kit includes:19" tool box, aluminum work board, cartridge heater (120 or 240 VAC - 100 Watt). On/Off and Hi/Low control knob, one (1) 5-Position vulcanizing die with built-in cord cutting jig (integral in die body), utility knife, marking pen, glove, cooling pan. Metric sizes in Die include 1.6mm 2.4mm 3mm 4mm 5.7mm


Interchangeable O Ring Dies

  OPTIONAL INTERCHANGEABLE SPARE DIES
D-E   Spare Inch Die 0.070" 0.103" 0.139" 0.210" 0.275" 0.312" 0.375" 0.50" 
D-M Spare Metric Die 1.6mm 2.4mm 3.0mm 4.0mm 5.7mm
 
D-B Blank DIY (Drill It Yourself) 4" / 100mm die length with total available cross sections of 3.5" (87mm). Die provided with 3/16" dia. x 1" port to accommodate a "J" style thermocouple. Application and mold drilling guides are included.
D-C CUSTOM DIE - Any eight (8) inch or five (5) metric die slots with a total maximum cross section of 3.5 inches (87mm). 
  All Vulcanizing dies are interchangeable with standard 1196 cartridge heaters.

BONDING ADHESIVES


1105 Viton vulcanizing liquid 1/2 pint Store in Freezer upon Receipt
S500 Silicone bonding adhesive 4" x 4" Sheet  
       
127 Buna N vulcanizing liquid Pint  
103 Neoprene vulcanizing liquid Pint Refrigeration Required
902 EPDM vulcanizing liquid Pint Refrigeration Required

Solid Bonding Formula

23400 Solid Rubber Bonding Formula - For bonding Buna N, EPDM, and Neoprene. Dissolve in small amount of Toulene or MEK (just enough to cover the shavings) and agitate until dissolved. Mixing and application kit provided with detailed instructions. Solid and liquid requires refrigeration. Due to Toulene addition, final product is a flammable liquid (UN1133)
THIS CAN BE SHIPPED AS NON-FLAMMABLE WHEN LEFT IN SOLID FORM

Viton is a registered Trademark of E.I. DuPont