Measure length of cord and mark with marking instrument supplied, leaving 1/2" excess at end of cord. Place ends in cutting guide.
Cut cord and apply bonding liquid: Insert clean razor blade supplied into cutting guide slot and apply firm pressure downward. Remove cord, keeping cut surfaces clean. Apply a small amount of bonding liquid by dipping ends into liquid and allow to dry (until dull).
Set cord into mold: Insert first end of cord half way into mold and lock with screw clamp. Pull to test if cord is firmly locked. Place other end of cord into mold and apply light pressure, forcing both ends together. Lock with screw clamp, being sure to align ends accurately.
Vulcanize and cool: After placing top of mold in position, slide mold onto heating element. Set heater to high and leave die on for 13 minutes, then set to low for 7 minutes. Turn off heater and quench die in cooling pan. When cool, remove locks and mold top. Pull out new O-Ring and resume production.
Continuous value engineering over the past years and the development of a proprietary Viton 2-part bonding liquid with extended shelf life, has produced a kit that forms a professional, permanently bonded O-Ring of equal original quality in a matter of minutes.
At present, over 2000 kits are in service.
Assure your operation the following advantages:
Industrial Fields Include:
Custom bonding and extrusion dies and cords are available for square, rectangular, round, and other engineered shapes are available in quantities of one or more in one week.
Whatever your bonding and sealing requirements are, come to Brooks Tech, Inc. for expert solutions and prompt service.
Viton is a registered Trademark of E.I. DuPont
|01196||0-RING VULCANIZING KIT - VITON (INCH) 0.070" to 0.50" die. Kit includes:19" tool box, aluminum work board, cartridge heater (120 VAC - 100 Watt*). On/Off and Hi/Low control knob, one (1) MF #9596.50 8-position vulcanizing die with built-in cord cutting jig (integral in die body), one (1) 3oz Viton 2-part bonding adhesive, utility knife, marking pen, glove, cooling pan. Inch sizes in Die include 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375 and 0.50 inch. Metric or custom dies may be purchased separately. All dies are interchangeable.|
|01295||0-RING VULCANIZING KIT - VITON - (METRIC) 1.6 to 5.7 mm. Kit includes:19" tool box, aluminum work board, cartridge heater (240 VAC - 100 Watt*). On/Off and Hi/Low control knob, one (1) MF #9596.50 8-position vulcanizing die with built-in cord cutting jig (integral in die body), one (1) 3oz Viton 2-part bonding adhesive, utility knife, marking pen, glove, cooling pan. Inch sizes in Die include 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375 and 0.50 inch. Metric or custom dies may be purchased separately. All dies are interchangeable.|
|MF2000 ATC||MF system includes one digital PC temperature controller and timer with LED display of die temperature and timed bonding cycle. The total cycle time is 13 minutes. Operating accessories include: One utility cord knife, marking crayon , hot glove and cooling pail. The J type thermocouple and 120VAC and/or 240VAC cartridge heaters are wired into the PC controller. Temperature monitoring ports are provided in all #9596 die series. Pushing the SET button starts the bonding cycle. At the end of the programmed time the system turns the power off and the die is available for cooling and the removal of the finished 0 Rings Manual Hi/Lo timing is eliminated. Total Kit is mounted in a 19 tool box including all optional dies listed in the price list as OPTIONAL DIES. Test cord and additional Spare parts and Adhesives are listed on page 3 of our price list. Existing 1100 and 1200 series kits may be modified with required thermocouple ports by returning the die to Brooks Tech, Inc. or requesting drawings for drilling a 9/16 X 1 thermocouple port for Contact factory for RGA# and refurbishing costs. Series 01195, 01196, 01295, and DIY dies are optional (see O-Ring dies below).|
|OPTIONAL INTERCHANGEABLE SPARE DIES|
|Spare Inch Die 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375, 0.50 inches|
|Spare Metric Die 1.6, 2.4, 3.0, 4.0, 5.7mm|
Additional custom die positions may be added or substituted - consult Brooks Tech
|Blank DIY (Drill It Yourself). 4" 100mm die length with total available cross sections of 3.5" (87mm). Die provided with 3/16" dia. x 1" port to accommodate a "J" style thermocouple. Application and mold drilling guides are included.|
|CUSTOM DIE - Any eight (8) inch or metric die slots with a total maximum cross section of 3.5 inches (87mm). Cross sections may be ROUND - SQUARE - TUBULAR, RECTANGULAR - OVAL - QUAD -CHEVRON. Submit Drawing or Cord sample with order.|
|All Vulcanizing dies are interchangeable with standard 1196 and 1295 cartridge heaters.|
|1105||Viton vulcanizing liquid||1/2 pint||Refrigeration Required|
|1106||Silicone bonding adhesive||4" x 4" Sheet|
|1304||2-part-Fluoroelastomer for Viton*||No Refrigeration Required|
|2016||Buna N vulcanizing liquid||Pint||Refrigeration Required|
|3016||Neoprene vulcanizing liquid||Pint||Refrigeration Required|
|4016||EPDM vulcanizing liquid||Pint||Refrigeration Required|
|23400||Solid Rubber Bonding Formula - For bonding Buna N, EPDM, and Neoprene. Dissolve in small amount of toulene or MEK (just enough to cover the shavings) and agitate until dissolved. Mixing and application kit provided with detailed instructions. Solid and liquid requires refrigeration. Due to toulene addition, final product is a flammable liquid (UN1133)|
THIS CAN BE SHIPPED AS NON-FLAMMABLE WHEN LEFT IN SOLID FORM
Our product performance is fully guaranteed when using Brooks Tech, Inc. vulcanizing adhesives and certified Viton cord.
Viton is a registered Trademark of E.I. DuPont
Fluorel is a registered Trademark of the 3M Company