VULCANIZING KITS
FOR VULCANIZING
Viton™
Fluorel™ EPDM
Silicone Buna N
Neoprene
Nitrile
|
01195 |
0-RING VULCANIZING KIT - VITON™ (INCH) 0.070" to 0.275" |
| Kit Includes: 19" tool box, aluminum work board, cartridge heater (120 VAC - 100 Watt*). On/Off and Hi/Low control knob, one (1) MF #9596.275 vulcanizing die with built-in cord cutting jig (integral in die body), one (1) 3oz Viton™ bonding spray, utility knife, marking pen, 1.5" spatula, glove, cooling pan. Inch sizes in Die include 0.070, 0.103, 0.139, 0.210, and 0.275 inch. Die has blank spaces to add a total cross section of 1.5" (40mm) of DIY (Drill It Yourself) additional mold positions. Test sample cord is provided as on option only - see spare parts. | |
| 01196 | 0-RING VULCANIZING KIT - VITON™ (INCH) 0.070" to 0.50" |
| Kit includes all materials listed with 01195 kit above except we substitute the MF9596.50 die with an 8 mold position die. Die sizes are: 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375, 0.50 inch. Test sample cord is provided as an option only - see spare parts. | |
| 01295 | 0-RING VULCANIZING KIT - VITON™ - (METRIC) 1.6 to 5.7 MM |
| Same as the 01195 kit above except die is in metric sizes. Die sizes are: 1.6, 2.4, 3.0, 4.0, 5.7mm | |
| *240VAC available on 1100 and 1200 series O-Ring Kits at an additional cost |
Automatic Temperature Control
System
|
|
MF
system includes one digital
PC temperature controller and timer with LED display of
die temperature and timed bonding cycle. The total cycle
time is 12 minutes. Operating accessories include: One can
of 3 oz
of Viton aerosol spray
#01104 utility
cord knife, white marking crayon , hot glove, spatula and
cooling pail.
The J type thermocouple and 120VAC and/or 240VAC cartridge
heaters are wired into the PC controller. Temperature
monitoring ports are provided in all #9596 die series.
Pushing the SET button starts the bonding cycle. At the
end of the programmed time the system turns the power off
and the die is available for cooling and the removal of
the finished
0 Rings Manual
Hi/Lo timing is eliminated. Total Kit is mounted
in a 19” tool box
including all optional dies listed in the price
list as OPTIONAL DIES.
Test cord and additional Spare parts and Adhesives
are listed on page 3 of our price list. Existing
1100 and 1200 series kits may be modified with required
thermocouple ports by returning the die to Brooks
Tech, Inc. or requesting drawings for drilling a 9/16 X
1” thermocouple port for Contact factory for RGA# and
refurbishing costs. Series 01195, 01196, 01295, and DIY dies are optional (see O-Ring dies below). |
O-Ring Dies
| OPTIONAL INTERCHANGEABLE SPARE DIES | |
| MF 9596.275 | Spare Inch Die 0.070,
0.103, 0.139, 0.210, 0.275 inches Additional custom die positions may be added or substituted - consult Brooks Tech |
| MF 9596.050 | Spare Inch Die 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375, 0.50 inches |
| MF 9596 5.7 |
Spare Metric Die 1.6,
2.4, 3.0, 4.0, 5.7mm Additional custom die positions may be added or substituted - consult Brooks Tech |
 MF9596 DIY |
Blank DIY (Drill It Yourself). 4" 100mm die length with total available cross sections of 3.5" (87mm). Die provided with 3/16" dia. x 1" port to accommodate a "J" style thermocouple. Application and mold drilling guides are included. |
|
MF |
CUSTOM DIE - Any eight (8) inch or metric die slots with a total maximum cross section of 3.5 inches (87mm). Cross sections may be ROUND - SQUARE - TUBULAR, RECTANGULAR - OVAL - QUAD -CHEVRON. Submit Drawing or Cord sample with order. |
MF 9000 |
All purpose Custom Cord Cutting Kit consisting of aluminum cutting fixture with spring holding clams to secure material to be cut, two inch adjustable cutting span, interchangeable holder for precision knife blades and/or jewelers miter saw. Cutting box designed to be clamped in a vise for developing best linear cuts and fact to face bonding surfaces. Note: MF =Mini Factory and the use of two dies can produce up to 15 – 20 bonded units per hour. |
| All Vulcanizing dies are interchangeable with standard 1195 and 1296 cartridge heaters. |
HEATERS AND CORD
| 9596CH | Replacement cartridge heater and power plug assembly - 100 watts. Specify 120 or 240 VAC |
| 1195RF | Viton™ test cord 0.070, 0.103, 0.139, 0.210,
0.275 inch, three feet per size. See adhesive schedule for elastomer bonding adhesive |
| 1196RF | Viton™ test cord 0.070, 0.103, 0.139, 0.210,
0.275, 0.312, 0.375, 0.50 inch, three feet per size. See adhesive schedule for elastomer bonding adhesive |
| 1296RF | Viton™ test cord 1.6, 2.4, 3.0, 4.0, 5.7 mm,
three (3) feet per size. See adhesive schedule for elastomer bonding adhesive |
| 1195RU | Viton™ test cord 0.070, 0.103, 0.139, 0.210, 0.275 inch, three feet per size. Also includes utility cutting knife, marking crayon, hot glove, spatula, and 3oz Viton aerosol bonding adhesive. |
| 1196RU | Viton™ test cord 0.070, 0.103, 0.139, 0.210, 0.275, 0.312, 0.375, 0.50 inch, three feet per size. Also includes utility cutting knife, marking crayon, hot glove, spatula, and 3oz Viton aerosol bonding adhesive. |
| 1296RU | Viton™ test cord 1.6, 2.4, 3.0, 4.0, 5.7 mm, three (3) feet per size. Also includes utility cutting knife, marking crayon, hot glove, spatula, and 3oz Viton aerosol bonding adhesive. |
| NOTE: BUNA N Cord and other elastomer cord and bonding agents may be substituted in place of Viton - see 02340 - no additional charge. |
BONDING ADHESIVES
Liquid and Sprays
(guaranteed one year shelf life @ 70 deg F)
| 01104 |
Viton™ vulcanizing spray |
3oz can |
Refrigeration Required |
| 01105 |
Viton™ vulcanizing liquid |
1/2 pint |
Refrigeration Required |
| 01106 |
Silicone bonding adhesive |
6" x 8" Sheet |
Refrigeration Required |
| 02008 |
Buna N vulcanizing liquid |
1/2 Pint |
Refrigeration Required |
| 02016 |
Buna N vulcanizing liquid |
Pint |
Refrigeration Required |
| 03008 |
Neoprene vulcanizing liquid |
1/2 Pint |
Refrigeration Required |
| 03016 |
Neoprene vulcanizing liquid |
Pint |
Refrigeration Required |
| 04008 |
EPDM vulcanizing liquid |
1/2 Pint |
Refrigeration Required |
| 04016 |
EPDM vulcanizing liquid |
Pint |
Refrigeration Required |
Solid Bonding Formula
|
|
Solid Rubber Bonding Formula -
For bonding Buna N, EPDM, and Neoprene.
4"x4"sq x 1/4" thick (100mm sq x 6.3mm).
Approx 87.5 grams will produce one pint (500ml).
Sliver solid into fine shavings in the amount needed,
dissolve in small amount of toulene (just enough to cover
the shavings) and agitate until dissolved. Mixing and
application kit provided with detailed instructions. Solid and liquid requires
refrigeration. Due to toulene addition, final product
is a flammable liquid (UN1133) |
vulcanizing adhesives and certified Viton™ cord.
Viton is a registered
Trademark of E.I. DuPont
Fluorel is a registered Trademark of the 3M Company
